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MEMBERS => MEMBER PROJECTS => Topic started by: atticdog on May 09, 2009, 06:41:30 PM

Title: My Turbo build
Post by: atticdog on May 09, 2009, 06:41:30 PM
Joey (1badassbusa) and I have been building my bike in his shop Ruthless Performance Motorsports.
I started out with my 2001 Busa with a BDE Gen3 exhaust tuned by DaveO

(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/P1010839.jpg)
(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/P1010843.jpg)

Taking it apart
(http://img.photobucket.com/albums/v337/jsmartin/Turbo%20Build/IMG_0034.jpg)
(http://img.photobucket.com/albums/v337/jsmartin/Turbo%20Build/IMG_0039.jpg)
(http://img.photobucket.com/albums/v337/jsmartin/Turbo%20Build/IMG_0048.jpg)
Title: Re: My Turbo build
Post by: atticdog on May 09, 2009, 06:42:35 PM
(http://img.photobucket.com/albums/v337/jsmartin/Turbo%20Build/IMG_0049.jpg)
(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/P1010876.jpg)
Title: Re: My Turbo build
Post by: atticdog on May 09, 2009, 06:43:42 PM
we took the oil pan and pickup off so it will sit flat on the bench
new gaskets, adjustable cam sprockets,.080 spacer and Hi volume oil gear laying on next bench to be installed
(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/P1010880.jpg)
(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/P1010882.jpg)
(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/P1010883.jpg)
Title: Re: My Turbo build
Post by: atticdog on May 09, 2009, 06:46:12 PM
Here is Joey always in a good mood when building a busa

(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/P1010884.jpg)
(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/P1010885.jpg)
(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/P1010889.jpg)
(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/P1010890.jpg)
(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/P1010891.jpg)
(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/P1010892.jpg)
(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/P1010893.jpg)
Title: Re: My Turbo build
Post by: atticdog on May 09, 2009, 06:49:18 PM
spacer and 10mm studs installed
(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/P1010894.jpg)
(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/P1010895.jpg)
(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/P1010898.jpg)
Title: Re: My Turbo build
Post by: atticdog on May 09, 2009, 06:51:01 PM
then we pressed the cam sprockets off and pressed on Ape ADJ Cam Sprockets
(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/P1010904.jpg)
(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/P1010925.jpg)

Degreed the cams
(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/P1010927.jpg)
(http://img.photobucket.com/albums/v337/jsmartin/Turbo%20Build/IMG_0070.jpg)
Title: Re: My Turbo build
Post by: atticdog on May 09, 2009, 06:52:48 PM
also welded in a 10an 90 degree fitting into the oil pan for the turbo return line
(http://img.photobucket.com/albums/v337/jsmartin/Turbo%20Build/IMG_0067.jpg)
(http://img.photobucket.com/albums/v337/jsmartin/Turbo%20Build/IMG_0069.jpg)

motor back in
(http://img.photobucket.com/albums/v337/jsmartin/Turbo%20Build/IMG_0075.jpg)
Title: Re: My Turbo build
Post by: atticdog on May 09, 2009, 06:54:45 PM
started test fitting turbo parts
(http://img.photobucket.com/albums/v337/jsmartin/Turbo%20Build/IMG_0079.jpg)
(http://img.photobucket.com/albums/v337/jsmartin/Turbo%20Build/IMG_0078.jpg)

Thanks to Howard (over200) I got the idea of using a gen2 radiator
(http://img.photobucket.com/albums/v337/jsmartin/Turbo%20Build/IMG_0081.jpg)

(http://img.photobucket.com/albums/v337/jsmartin/Turbo%20Build/IMG_0082.jpg)
(http://img.photobucket.com/albums/v337/jsmartin/Turbo%20Build/IMG_0083.jpg)


Title: Re: My Turbo build
Post by: atticdog on May 09, 2009, 06:56:46 PM
making the up pipe
(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/P1010940.jpg)
(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/P1010941.jpg)
(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/IMG_0113.jpg)


Joey ported the wastegate
(http://img.photobucket.com/albums/v337/jsmartin/Turbo%20Build/IMG_0107.jpg)
(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/P1010955.jpg)
Title: Re: My Turbo build
Post by: atticdog on May 09, 2009, 07:00:44 PM
Next I started making the plenum straps
(http://img.photobucket.com/albums/v337/jsmartin/Turbo%20Build/IMG_0116.jpg)


next I installed hi volume oil gear and heavy clutch springs (forgot to take a pic)
(http://img.photobucket.com/albums/v337/jsmartin/Turbo%20Build/IMG_0182.jpg)

19 tooth front sprocket  Thanks John (speedking)
(http://img.photobucket.com/albums/v337/jsmartin/Turbo%20Build/IMG_0186.jpg)

good spot for fuel pressure regulator
(http://img.photobucket.com/albums/v337/jsmartin/Turbo%20Build/IMG_0187.jpg)

fuel pump mounted
(http://img.photobucket.com/albums/v337/jsmartin/Turbo%20Build/IMG_0208-1.jpg)
(http://img.photobucket.com/albums/v337/jsmartin/Turbo%20Build/IMG_0214.jpg)
(http://img.photobucket.com/albums/v337/jsmartin/Turbo%20Build/IMG_0209-1.jpg)
Title: Re: My Turbo build
Post by: atticdog on May 09, 2009, 07:03:03 PM
(http://img.photobucket.com/albums/v337/jsmartin/Turbo%20Build/IMG_0210.jpg)

more test fitting of up pipe and radiator
(http://img.photobucket.com/albums/v337/jsmartin/Turbo%20Build/IMG_0215.jpg)
(http://img.photobucket.com/albums/v337/jsmartin/Turbo%20Build/IMG_0216.jpg)

from the other side
(http://img.photobucket.com/albums/v337/jsmartin/Turbo%20Build/IMG_0217.jpg)

Title: Re: My Turbo build
Post by: bigbill1441 on May 09, 2009, 08:00:46 PM
coming out nice :thumb:
Title: Re: My Turbo build
Post by: Coryonbusa on May 09, 2009, 08:06:15 PM
Looks awesome! What did you coat you header and dumps with?
Title: Re: My Turbo build
Post by: atticdog on May 09, 2009, 08:57:30 PM
Looks awesome! What did you coat you header and dumps with?

sent them to calico coating for cool black thermal coating
Title: Re: My Turbo build
Post by: 1low04Busa on May 09, 2009, 10:37:22 PM
Looking good  :thumb:
Title: Re: My Turbo build
Post by: atticdog on May 10, 2009, 06:35:20 PM
Thanks for the compliments
Title: Re: My Turbo build
Post by: BATTMAN on May 12, 2009, 09:42:20 PM
Looks real good.  I see that you didnt really do any internal mods but you have secondary injectors.  I take it that you are keeping the stage 2 turbo below 10 lbs of boost.
Title: Re: My Turbo build
Post by: atticdog on May 12, 2009, 09:49:15 PM
BATTMAN i did add an .080 spacer to lower compression and ape studs
so I should be good for abit over 300 hp with stock pistons and rods
I have  GT2860rs dbb turbo
also water/air intercooling
Title: Re: My Turbo build
Post by: BATTMAN on May 12, 2009, 10:10:23 PM
How much boost
Title: Re: My Turbo build
Post by: atticdog on May 12, 2009, 10:16:49 PM
ill stay under 15psi
its my street bike maybe goto the track a few times a year
Title: Re: My Turbo build
Post by: BATTMAN on May 12, 2009, 10:42:48 PM
Are you positive the rods will hold at 15 lbs?
Title: Re: My Turbo build
Post by: atticdog on May 12, 2009, 10:50:19 PM
15 will probably be 320hp with my turbo
its not as big as a rcc stage 2 turbo
Title: Re: My Turbo build
Post by: HOS on May 13, 2009, 04:57:45 AM
Looks brilliant ! !   8)

When are you hoping to have it on the road ?

Thanks for the photos  :D

Title: Re: My Turbo build
Post by: horndog on May 13, 2009, 07:42:28 AM
Nice work Attic... Most impressed :thumb:
Title: Re: My Turbo build
Post by: Mike-Nightrider on May 13, 2009, 11:29:58 AM
Very good job mate  :thumb:

Mike
Title: Re: My Turbo build
Post by: busabill1397 on May 14, 2009, 01:44:39 PM
     :thumb: :thumb: Awesome Job.     :clp:
Title: Re: My Turbo build
Post by: atticdog on May 14, 2009, 09:58:00 PM
Thanks Guys
We worked on it more tonight
its getting there!!
Title: Re: My Turbo build
Post by: Mike-Nightrider on May 15, 2009, 01:06:24 AM
Thanks Guys
We worked on it more tonight
its getting there!!

Keep us posted  :thumb:
Title: Re: My Turbo build
Post by: atticdog on May 17, 2009, 08:54:02 AM
new undertail

(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/IMG_0221.jpg)

Joey'sawesome wiring job!
Mega squirt installed, oil catch
(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/IMG_0233.jpg)
Great Idea Tony!
(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/IMG_0232.jpg)
Title: Re: My Turbo build
Post by: atticdog on May 17, 2009, 08:56:18 AM
new wiring for the gen2 radiator
(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/IMG_0234.jpg)
fuel pump wired
(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/IMG_0236.jpg)
(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/IMG_0237.jpg)
Title: Re: My Turbo build
Post by: atticdog on May 17, 2009, 08:58:42 AM
Gauges mounted on trac top clamp  Thanks bellman! also gsxr master cylinders
(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/IMG_0235.jpg)

relocated fan temp switch
(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/IMG_0238.jpg)

water lines to heat exchanger
(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/IMG_0240.jpg)
Title: Re: My Turbo build
Post by: atticdog on May 17, 2009, 08:59:08 AM
(http://img.photobucket.com/albums/v337/jsmartin/Jays%20busa%20Build/IMG_0229.jpg)
Title: Re: My Turbo build
Post by: 1BadAssBusa on May 17, 2009, 10:09:05 AM
I must say, this is the nicest build I have done so far!!!!!  Jay and I are doing everything right, all at one time.  I have over 12 hours just into wiring, every wire is permenant with plugs to remove them and all covered.  We will be done shortly, just waiting on a couple parts...  It looks like the bike came out of the factory with this turbo kit.  It will be very clean when finally together...

Videos will be posted of the entire build once complete.....
Title: Re: My Turbo build
Post by: 1low04Busa on May 18, 2009, 09:18:05 PM
looks good. I want to change my setup now....i need a heat exchanger and an ultra plenum now...
Title: Re: My Turbo build
Post by: atticdog on May 18, 2009, 09:30:45 PM
Mark you bike rocks! just ride it for the summer
Title: Re: My Turbo build
Post by: 1low04Busa on May 18, 2009, 10:12:32 PM
your setup is really nice!
Title: Re: My Turbo build
Post by: atticdog on May 18, 2009, 10:19:42 PM
Thanks Bro

its getting close now!
Title: Re: My Turbo build
Post by: atticdog on May 18, 2009, 10:27:03 PM
notice the gauge mounts?
Title: Re: My Turbo build
Post by: ZX-ALAN on May 19, 2009, 03:59:43 PM
NICE WORK GUYS!!

Bike looks great.... :thumb: :thumb:


I thought Joey was a lawyer?

 :drink:
Title: Re: My Turbo build
Post by: atticdog on May 19, 2009, 04:42:57 PM
he is a lawyer but this is his true love
Title: Re: My Turbo build
Post by: 1BadAssBusa on May 19, 2009, 05:59:26 PM
NICE WORK GUYS!!

Bike looks great.... :thumb: :thumb:


I thought Joey was a lawyer?

 :drink:

Alan, actually I have a shop, sell turbo kits and just about everything else through my distributors, ect.... 


I am actually an attorney, but I am trying to move away from it and build my performance business.  My fiance is actually going to be taking my law firm, once she finish law school.  At that point I will be 95% in the shop and dealing with the performance business and just have a light managerial role in the law firm. 

This has been my dream since I have was 14 years old.  I have always loved building motors, transmissions, Super charging, turbo, NOS, carb & EFI Tuning, building frames, roll cages, actually now that I have started painting, I "do it all".  Soon I will be making enough from real estate & Trading, to be able to make the switch over from the practise of law to making the performance business a full time thing.  Getting rid of old cases, not taking new clients with lengthy cases, and relying on the mortgage market boom happening right now.  The sooner I can hang up the suit, the better!!!!




Anyway, I would rather you think of me as a builder, not a lawyer...........LOL
Title: Re: My Turbo build
Post by: ZX-ALAN on May 20, 2009, 01:08:10 PM
SWEET...... you getting a dyno for the shop?

It would be so bad ass to make a living doing what you love....unfortunately, its only a dream for most....

For now, I will just have to stick to being a professional giggolo/man whore to get by....  8)
Title: Re: My Turbo build
Post by: SPARKY1397R on May 20, 2009, 01:12:32 PM
SWEET...... you getting a dyno for the shop?

It would be so bad ass to make a living doing what you love....unfortunately, its only a dream for most....

For now, I will just have to stick to being a professional giggolo/man whore to get by....  8)

i hear that business has been shut down due to someone being whoooooped.  :hys:


that and with the economy the way it is all those fat chicks decided mc donalds dollar menu was a better investment  :bah:
Title: Re: My Turbo build
Post by: 1BadAssBusa on May 20, 2009, 08:59:04 PM
SWEET...... you getting a dyno for the shop?

It would be so bad ass to make a living doing what you love....unfortunately, its only a dream for most....

For now, I will just have to stick to being a professional giggolo/man whore to get by....  8)

Working on a Dyno...  Actually working on a gov grant for that....
Title: Re: My Turbo build
Post by: atticdog on May 21, 2009, 06:41:16 AM
its getting close!
Title: Re: My Turbo build
Post by: atticdog on January 17, 2010, 06:00:39 PM
I need to update this thread with more pics i rode it all summer it was a blast!
Title: Re: My Turbo build
Post by: Mike-Nightrider on January 18, 2010, 09:04:04 AM
I need to update this thread with more pics i rode it all summer it was a blast!

 :thumb: :thumb: :thumb:
Title: Re: My Turbo build
Post by: 1BadAssBusa on January 18, 2010, 02:56:25 PM
when are we going to the shop?
Title: Re: My Turbo build
Post by: atticdog on January 18, 2010, 02:57:35 PM
hey I was just texting you that question lol
Title: Re: My Turbo build
Post by: 1BadAssBusa on January 18, 2010, 02:58:49 PM
I have some new plans for the shop, should be starting work on it soon.
Title: Re: My Turbo build
Post by: atticdog on January 18, 2010, 03:04:22 PM
first week of feb ill be on vaction
Title: Re: My Turbo build
Post by: piratediverjefff on January 18, 2010, 05:08:59 PM
SWEET...... you getting a dyno for the shop?

It would be so bad ass to make a living doing what you love....unfortunately, its only a dream for most....

For now, I will just have to stick to being a professional giggolo/man whore to get by....  8)

 :lol: :thumb:
Title: Re: My Turbo build
Post by: 1BadAssBusa on January 18, 2010, 07:34:26 PM
Let's Get Er Done......
Title: Re: My Turbo build
Post by: THEMOTORHEAD on January 19, 2010, 12:54:44 AM
DAMN GOOD JOB JOEY :shock: :lol:
WHEN YA GET A SHOP GOING IM COMIN UP TO HANG FOR A DAY TO SHOOT THE SHIT
Title: Re: My Turbo build
Post by: 1BadAssBusa on January 19, 2010, 12:50:54 PM
DAMN GOOD JOB JOEY :shock: :lol:
WHEN YA GET A SHOP GOING IM COMIN UP TO HANG FOR A DAY TO SHOOT THE SHIT


That would be awesome!!!!  I look forward to seeing and hearing from you.  It's been too long.
Title: Re: My Turbo build
Post by: THEMOTORHEAD on January 19, 2010, 02:18:33 PM
DAMN GOOD JOB JOEY :shock: :lol:
WHEN YA GET A SHOP GOING IM COMIN UP TO HANG FOR A DAY TO SHOOT THE SHIT


That would be awesome!!!!  I look forward to seeing and hearing from you.  It's been too long.
ya it has
trust me i dont forget i am indebted to you :? :wink:
Title: Re: My Turbo build
Post by: 1BadAssBusa on January 19, 2010, 03:53:49 PM
DAMN GOOD JOB JOEY :shock: :lol:
WHEN YA GET A SHOP GOING IM COMIN UP TO HANG FOR A DAY TO SHOOT THE SHIT


That would be awesome!!!!  I look forward to seeing and hearing from you.  It's been too long.
ya it has
trust me i dont forget i am indebted to you :? :wink:


Dennis,

Don't sweat it, I never thought you wouldn't pay me back, in one way or another.  Plus I always had your back on posts where you came up.  Friendship is more valuable to me than money.
Title: Re: My Turbo build
Post by: THEMOTORHEAD on January 19, 2010, 05:18:18 PM
DAMN GOOD JOB JOEY :shock: :lol:
WHEN YA GET A SHOP GOING IM COMIN UP TO HANG FOR A DAY TO SHOOT THE SHIT


That would be awesome!!!!  I look forward to seeing and hearing from you.  It's been too long.
ya it has
trust me i dont forget i am indebted to you :? :wink:


Dennis,

Don't sweat it, I never thought you wouldn't pay me back, in one way or another.  Plus I always had your back on posts where you came up.  Friendship is more valuable to me than money.
yup and you have always been 1 to me JOEY