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Author Topic: Nitrous duty% vs. flow relationship ?  (Read 23592 times)

Offline PetriK

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Nitrous duty% vs. flow relationship ?
« on: January 23, 2010, 11:43:58 AM »
As part of the building an gen2 ECU nitrous controller (with gear controlled duty cycle) I am trying to find out the duty% vs. flow for fuelling calculations. In more concrete terms need something like the table below.

jet #40, bottle pressure psi 1000

duty 100% = 50hp
duty 90% = 45hp
duty 80% = 30hp
...
duty 50% = 10hp

The current status of the project is that we have a module ready that where the nitrous is activated using DSM button, nitrous solenoid (relay) is connected to the pair connector and no additional fuel computer is needed. The nitrous duty cycle can be set individually for each gear and the additional fuelling is provided by the ecu. Activation window is built in 8000-11000rpm, TPS > 95%. No additional push buttons or activation switches are needed. As usual - this is for testing and no commercial interests involved.




« Last Edit: January 23, 2010, 11:49:23 AM by PetriK »

Offline sportbikeryder

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Re: Nitrous duty% vs. flow relationship ?
« Reply #1 on: January 23, 2010, 01:43:18 PM »
Since most controllers are not as nice as this, most people don;t know how much fuel is actually required  for less than 100% duty cycle.

this may be the best nitrous control available once it gets implemented.
Any day on a motorcycle like this that ends just needing parts and labor is a good day.
4.82, 158.67mph 1/8th mile 7.350, 200.32mph 1/4 mile Riding

4.392, 176.79mph 1/8th mile  6.610, 228.15mph 1/4 mile Tuning

Offline PetriK

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Re: Nitrous duty% vs. flow relationship ?
« Reply #2 on: January 23, 2010, 03:14:54 PM »
From reading some articles I am getting an impression that ss we are controlling nitrous as well as fuel in liquid form, it should mean that duty cycle affects both flows with same linear rate.

What I also understad is that the jet should be as close to nitrous solenoid as possible. This means that nitrous systems where the jet is integrated to solenoid and then an small black or blue hose to the airbox should work best with duty cycled controller. If a nitrous bar with jets at the airbox far away from the solenoid is used then the line between solenoid and jet acts as a pressure reserve and the duty cycle control will not work. This may also be the reason why some riders have never been able to get the progressive systems to work. So its no nitrous bar with jets folks, just the thin black line to the airbox from a solenoid with one main jet.

ps. to put this question in perspective, I have been running nitrous setup since 2006 and our team bike (kawi) has been #1 for two years in national PSB series with nitrous setup. With this the gen 2 ecu nitrous controller I am hoping to put this still thin experience gained into use and build a nitrous controller that we wanted to have had - like sportbyker said, hopefully a very good one.
« Last Edit: January 23, 2010, 03:21:42 PM by PetriK »

Offline sportbikeryder

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Re: Nitrous duty% vs. flow relationship ?
« Reply #3 on: January 23, 2010, 05:41:41 PM »
We run a solenoid in the rear and a 4 way split spray bar in teh airbox with the jet at the airbox....good enough for 8.48 with 235 lb rider :-)

Even with this setup, .1second difference in build time is noticable. While the setup as you mention may be better, the way I noted above does still work.

Perhaps the best is the solenoid in or very near the airbox.
Any day on a motorcycle like this that ends just needing parts and labor is a good day.
4.82, 158.67mph 1/8th mile 7.350, 200.32mph 1/4 mile Riding

4.392, 176.79mph 1/8th mile  6.610, 228.15mph 1/4 mile Tuning

Offline Stocker64

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Re: Nitrous duty% vs. flow relationship ?
« Reply #4 on: January 23, 2010, 06:45:18 PM »
i think that as soon as it starts to be tested....you will get plenty of feedback.....reall good start here...... :thumb:
09 BUSA, PROBLEMCHILD II.... tuned with the factory ecu by ME!! thanks PETRIK, ridgeracer,and SMITHBUSA. ...  "FAMILY FIRST"...

Offline Gixx1525R

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Re: Nitrous duty% vs. flow relationship ?
« Reply #5 on: January 23, 2010, 08:02:12 PM »
Very Nice
« Last Edit: January 23, 2010, 08:04:19 PM by Gixx1525R »

Offline Stocker64

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Re: Nitrous duty% vs. flow relationship ?
« Reply #6 on: January 23, 2010, 08:08:17 PM »
i will be installing it as soon as the harness comes in....and giving feedback as soon as i go to our local track and test......
09 BUSA, PROBLEMCHILD II.... tuned with the factory ecu by ME!! thanks PETRIK, ridgeracer,and SMITHBUSA. ...  "FAMILY FIRST"...

Offline Stocker64

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Re: Nitrous duty% vs. flow relationship ?
« Reply #7 on: January 23, 2010, 08:16:01 PM »
Very Nice
nick, would you join us and share some of your insight and talents with nitrous...??  http://www.activeboard.com/forum.spark?aBID=99460&p=3&topicID=33494433
09 BUSA, PROBLEMCHILD II.... tuned with the factory ecu by ME!! thanks PETRIK, ridgeracer,and SMITHBUSA. ...  "FAMILY FIRST"...

Offline sportbikeryder

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Re: Nitrous duty% vs. flow relationship ?
« Reply #8 on: January 23, 2010, 08:16:49 PM »
i will be installing it as soon as the harness comes in....and giving feedback as soon as i go to our local track and test......

You going to get a rider that isn't afraid to spray it?   :hys:
Any day on a motorcycle like this that ends just needing parts and labor is a good day.
4.82, 158.67mph 1/8th mile 7.350, 200.32mph 1/4 mile Riding

4.392, 176.79mph 1/8th mile  6.610, 228.15mph 1/4 mile Tuning

Offline Stocker64

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Re: Nitrous duty% vs. flow relationship ?
« Reply #9 on: January 23, 2010, 08:23:15 PM »
i will be installing it as soon as the harness comes in....and giving feedback as soon as i go to our local track and test......

You going to get a rider that isn't afraid to spray it?   :hys:

no...but this new bike is a WHOLE different from the 72"wb bike.....58 1/2 right now....... :hys:
09 BUSA, PROBLEMCHILD II.... tuned with the factory ecu by ME!! thanks PETRIK, ridgeracer,and SMITHBUSA. ...  "FAMILY FIRST"...

Offline Stocker64

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Re: Nitrous duty% vs. flow relationship ?
« Reply #10 on: January 23, 2010, 08:25:09 PM »
i will be installing it as soon as the harness comes in....and giving feedback as soon as i go to our local track and test......

You going to get a rider that isn't afraid to spray it?   :hys:

i like internet racing alot better....hide behind my keyboard and post away in comfort....hell i had the a/c on today....80 degrees here..... :hys:
09 BUSA, PROBLEMCHILD II.... tuned with the factory ecu by ME!! thanks PETRIK, ridgeracer,and SMITHBUSA. ...  "FAMILY FIRST"...

Offline Gixx1525R

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Re: Nitrous duty% vs. flow relationship ?
« Reply #11 on: January 23, 2010, 09:22:09 PM »
Very Nice
nick, would you join us and share some of your insight and talents with nitrous...??  http://www.activeboard.com/forum.spark?aBID=99460&p=3&topicID=33494433


I sure will. I saved the thread and will sign up. I'll post on monday

Offline Stocker64

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Re: Nitrous duty% vs. flow relationship ?
« Reply #12 on: January 24, 2010, 08:57:41 AM »
Very Nice
nick, would you join us and share some of your insight and talents with nitrous...??  http://www.activeboard.com/forum.spark?aBID=99460&p=3&topicID=33494433


I sure will. I saved the thread and will sign up. I'll post on monday

nice to have you onboard......... :thumb:
09 BUSA, PROBLEMCHILD II.... tuned with the factory ecu by ME!! thanks PETRIK, ridgeracer,and SMITHBUSA. ...  "FAMILY FIRST"...

Offline sportbikeryder

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Re: Nitrous duty% vs. flow relationship ?
« Reply #13 on: January 24, 2010, 10:05:04 AM »
i will be installing it as soon as the harness comes in....and giving feedback as soon as i go to our local track and test......

You going to get a rider that isn't afraid to spray it?   :hys:

i like internet racing alot better....hide behind my keyboard and post away in comfort....hell i had the a/c on today....80 degrees here..... :hys:

It was warm here yesterday too. Made it up to 42!
Any day on a motorcycle like this that ends just needing parts and labor is a good day.
4.82, 158.67mph 1/8th mile 7.350, 200.32mph 1/4 mile Riding

4.392, 176.79mph 1/8th mile  6.610, 228.15mph 1/4 mile Tuning

Offline Gasabusa1

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Re: Nitrous duty% vs. flow relationship ?
« Reply #14 on: January 27, 2010, 07:04:17 AM »
As you are running a pulsed system you will need to have the fuel match to the nitrous when pulsed.Due to syncronisation issues this is not possible so you need to make a decision as to how you intend to match the fuel.
For the A/F to be perfect when the nitrous is pulsed on, its best to make the injection duty cycle the same for 50% modulation as it is at 100%.This will make the a/f too rich for when the nitrous is pulsed off but spot on when the nitrous is pulsed on.
If you try to make the A/F match the nitrous say when its at 30% modulation it will be to lean when the nitrous is pulsed on and only slightly rich when the nitrous is pulsed off,in this example 70% of the time.
It will damage the motor sooner or later if you try to add 10bhp's worth of fuel to a 50bhp kit pulsed at 20% for a prolonged time,even though the overall A/F won't look too bad.

Offline PetriK

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Re: Nitrous duty% vs. flow relationship ?
« Reply #15 on: January 27, 2010, 07:26:20 AM »
Thanks for this very good feedback.

in our case the fuel will be delivered with stock ecu and hence not pulsated separately. Rather we use just % addition to fuel delivery. There is no need to know anything about fuel pulse timing as the pulse will be always optimum, i.e. injetors opening with the intake valves at any engine rpm.

There seems to be around up to 80-100% more fuelpulse lengt available from stock ecu. Beyond this the secondary injectors need to be changed to bigger ones to retaing the maximum pulsewidth within limits.

So no need to consider wet systems for up to something like 100-150hp and after that depending on secondary injector size. Stock fuel pump though limiting well before that.

How do you guys see this practiçal 100hp limit with stock stuff ?


Offline Gasabusa1

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Re: Nitrous duty% vs. flow relationship ?
« Reply #16 on: January 27, 2010, 08:17:24 AM »
Petrik I realise that the fuel will supplied via the ECU but you are pulsing nitrous in bursts,it will enter the combustion chamber in peaks.So for a few strokes you will have no nitrous then some nitrous then no nitrous a few strokes later.This is difficult or nearly impossible to match due to the differences in the nitrous delivery systems and time taken.For example if the lines are long to the nitrous injector, the time will be greater than if they are short.So for the burst of nitrous you'll need a burst of fuel two different nitrous line lengths will mean two different times that the nitrous arrives so you'll potentially have fuel and no nitrous as the ecu would have injected an increased fuel pulse width too early on say a long line set up.
If you move away from the syncro issues and do as you propose above, as I read it at 30bhp you intend to increase the fuel injector duty cycle by half of that of 50bhp.This will mean that although the nitrous is flowing 50bhp in a modulated burst into the engine,the engine will still be getting a burst of 50bhp of nitrous but the engine will only be getting HALF the fuel it requires.

On the pulsing of the soliniod its highly dependant on the soliniod and modulation frequency used.Theres a trade off in the minimum opening point ie you may set 20% but the soli may not open until 30% depending on the size and make of the soliniod and the mod frequency.Its a long time since I've looked at this but from memory if the mod frequency is high the opening percentage is higher but the accuracy and control maybe greater in the 30 to 70% range.If the frequency is low the minimum opening point is  lower but the contrl accuracy is not so good so 50% maybe not be 50% of the nitrous power if that makes sense?
« Last Edit: January 27, 2010, 08:37:54 AM by Gasabusa1 »

Offline PetriK

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Re: Nitrous duty% vs. flow relationship ?
« Reply #17 on: January 27, 2010, 11:53:51 AM »
if nitrous pulsation is issue then it affects wet systems too, unless fuel is injected only during and only during intake valve opening directly to port.

Assuming there is no adequate mixing of fuel and air when using nitrous port injection or spraybar then this is something that is due to layerd air/nitrous in the port. With spraybar this could mean that there is not enoug turbulence in the intake - ie nitrous flow pattern is not deep enough.

Propably best to ask from spray bar designers how they are overcoming this potential issue as its not unique to controller.

With direct port injection sounds like no way to ensure proper operation of any nitrous controller. That is due to the fact tthat fuel will be atomize when hitting the walls and valve when pulse is not controlled to the valve opening timing.

Comments ?

Offline Gasabusa1

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Re: Nitrous duty% vs. flow relationship ?
« Reply #18 on: January 27, 2010, 01:53:19 PM »
if nitrous pulsation is issue then it affects wet systems too, unless fuel is injected only during and only during intake valve opening directly to port.

Assuming there is no adequate mixing of fuel and air when using nitrous port injection or spraybar then this is something that is due to layerd air/nitrous in the port. With spraybar this could mean that there is not enoug turbulence in the intake - ie nitrous flow pattern is not deep enough.

Propably best to ask from spray bar designers how they are overcoming this potential issue as its not unique to controller.

With direct port injection sounds like no way to ensure proper operation of any nitrous controller. That is due to the fact tthat fuel will be atomize when hitting the walls and valve when pulse is not controlled to the valve opening timing.

Comments ?

Quite a few of the Pro Mod bike wet nitrous setups I've seen run 100% fuel and do not pulse the fuel soliiniods at all.We tried spray bars in the early days and they can give irregular nitrous outputs when video'd and give more nitrous to one cylinder than the other,well they did on our log type,we found the best way for equal distibution is the shower head with an individual nozzles per cylinder.
We fuel the pulsed dry systems by putting the full power of fuel in and pulse the nitrous.We made 400bhp from a 190bhp aspirated engine like this,so 210bhp on nitrous.Its also how one of my friend bikes ran at Bonneville the other year he ran 38second on gas 15 times at 215mph like this so its reliable too. :D :D

Offline PetriK

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Re: Nitrous duty% vs. flow relationship ?
« Reply #19 on: January 28, 2010, 02:50:01 AM »
What I gather from this is that:
1) Spraybars are no no
2) To ensure even nitrous distribution the installation as far in front of the airbox is safest way with progressive systems
3) Someone willing to risk having uneven amount of nitrous when running a progressive system, then the shower head is best, but fuel should be tuned to the 100% nitrous duty anyway.

So far we have been running only 60-80hp from airbox without any problems. Have talked about the spraybars, but like described above not been convinced of those.

Is that so ?


Offline Gasabusa1

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Re: Nitrous duty% vs. flow relationship ?
« Reply #20 on: January 28, 2010, 03:45:34 AM »
1.This is only how we have found it,others may have a better spray bar.
2.I'm not sure that its better,the intake charge will still have peaks and troughs in the nitrous delivery on a progressive,like dropping a blue dye every few seconds in a fast moving stream of water.

In terms of where the gas goes in we had a bike with a nitrous injector in the floor of the inlet port and one in the bellmouth.The dyno pulls showed that the one in the inlet would be inefficient at high rpm and power would drop off significantly when compare to the same size nitrous jet in the inlet in the floor of the port,which would produce significantly more power at high rpm.Both had the same size jets so it was a fair comparison.These kits were large 150-220bhp plus hits on a 190bhp motor so we were pushing it a bit.
On a simple non pulsed 50-80 shot 2 injectors at the front of the airbox where the airtubes enter seems to be ok.On a smaller hit you maybe better to pull a lot of ignition and maybe progressive add that back in or on a drag application drop the 50shot on and set/tune the clutch/chassis to work with it.

My feeling after many years of working with pulsed progressives is that on bigger hits (150-220bhp)the pulsing is causing significant issues which I don't quite understand, but are the cause of quite a few blow ups. :? :?

Are there any timers in the ECU Petrik?

Offline PetriK

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Re: Nitrous duty% vs. flow relationship ?
« Reply #21 on: January 28, 2010, 04:20:27 AM »
Lets try to figure out also the big hit progressive optimum configuration.

Ecu operation is based on
1) interrupts that are detecting the crank wheel pulses. Basically we could set nitrous pulse to start at the moment the intake valve opens.
2) timers, particularly the main timer loop that reads sensor values (e.g. Tps) and then calculates limiters, map values and pulsewidth.

I am currenlty tapping all new functionality into this main timer loop which runs @ around 250Hz,which is the maximum resolution for solenoid control and e.g. Shift cut function.

I.e. Nitrous solenoid frequency is 250/25 = 10Hz, but can be set as well to 5 as 15Hz.

So its possible to time nitrous pulse with valve opening, but as the nitrous solenoid can not run that high frequency its not going to work in practise.

I understand the benefit of injecting nitrous to port, due to the cooling effect it will deliver more power than into airbox.

So what should we do ? Which direction to take for big shot systems ?





Offline PetriK

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Re: Nitrous duty% vs. flow relationship ?
« Reply #22 on: January 28, 2010, 04:35:54 AM »
ok, so if the problem is that the nitrous pulses when using solenoid dut control inbig shot installations cause nitrous charge being varying between different filling cycles.

Then we need just a simple pulse dampener, like an exhaust smoothening the pulses but not reducing the total flow.

This can be achieved by adding a volume canister into the line, a bit like exhaust dampener or vacuum dampener.

So this is a nitrous system design issue, not a controller issue . Surely someone designing nitrous systems must have thought this before ?


Offline Humble1

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Re: Nitrous duty% vs. flow relationship ?
« Reply #23 on: January 28, 2010, 07:39:59 AM »
Assuring that no matter what method used equal shots to each and all cylinders to me is the biggest priority ................. a spray bar that just relies on "blending" in the air box i would never use as it way to hit n miss. :thumb:

We Don't Guess >>>>>>> We Measure !!!

Offline PetriK

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Re: Nitrous duty% vs. flow relationship ?
« Reply #24 on: January 31, 2010, 01:38:38 AM »

The next version could look something like this - any comments e.g. on missing key features ?


Offline sportbikeryder

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Re: Nitrous duty% vs. flow relationship ?
« Reply #25 on: January 31, 2010, 08:13:41 AM »
I think way too much is being put into the mechanics of nitrous rather than making power.  Spraybars work just fine with pulsed controllers. Adding fuel via a wet jet or through an increased pulsewidth in the FI works just fine as well. Running your bottle pressure at 1000, 1100, 900, or 800 psi works just fine as well.

If the goal is to make the absolute most amount of power for a given jet size, then the additional thoughts may be needed.

As far as I know, there are no classes in any motorycle racing that limit the size of the nitrous jet. If you want more power, increase the jet size.

Many people argue this, but until you are up over 125-150 hp, it has always worked.

It really makes no difference wether a "65 shot" makes 59, 65, or 77 horsepower. Whatever it makes, replacing it with an "80 shot" will make more and will need a bit more fuel.

Our last dyno'd bike made only a three hp difference from 11.7 - 13.4 :1 AFR.  This also shows that moving up or down a jet size would still be in a power making range of AFR.

Just seems like it woudl be easier to say "pulse the solenoid, add fuel, and remove timing..."  I doubt a great deal (zero) of additional performance will result from removing spraybars and the like.
Any day on a motorcycle like this that ends just needing parts and labor is a good day.
4.82, 158.67mph 1/8th mile 7.350, 200.32mph 1/4 mile Riding

4.392, 176.79mph 1/8th mile  6.610, 228.15mph 1/4 mile Tuning

Offline Gasabusa1

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Re: Nitrous duty% vs. flow relationship ?
« Reply #26 on: February 01, 2010, 03:16:47 AM »
Its a fair point,all nitrous works in a fashion,although I'd never run a nitrous kit out at a 13.4 A/F.  We normally see a bigger gain than 3bhp for the variance of A/F you talk about there its normally in the 10's of bhp.
We're kinda done with the nitrous on your equivalent of Pro Streetbike thing over here. We've probably run as many types of system configurations as you can think up.The best our bikes ran was 7.8 at 184mph with a base horsepower of 190-200bhp ish.Our guys want a cheap motor and to make up the rest on nitrous so we end up trying to stick 200bhp plus in the motors.When you get to this end the whole nitrous deal is finely balanced.Its clearly a better idea to go with a big capacity full house motor and less nitrous like the HTP setup but the motor alone is £6000 over here and that is the cost of a turbo kit and a fair way down the road to a motec system.
In the end all our nitrous guys in this class have either folded and gone turbo or changed class.

The main concern I have with the dry system software you are proposing is in the fueling. If you compare it to a wet pulsing system you're not suppling the fuel in the same manor.In a wet pulsed system you switch the pair of soliniods on together and the mixture is the same when flowing ie the jet sizes are the same so arguably the mixture is the same for the pulsed section as it is for the 100% on section.As soon as you move to dry you seem to want to effectively change the fuel jet size down by reducing the fuel when the nitrous is pulsed on.
When a 20% pulsed dry system is working the power is still full but for a shorter time,thats to say in 10 cycles of the engine the nitrous is on for 2 cylces.For those 2 cycles it needs the same burst of fuel to match the nitrous NOT 20% for all the time the nitrous is pulsed on and off.By doing this you will be effectively running the bike lean when the nitrous is pulsed on and slightly rich when its not.

Offline PetriK

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Re: Nitrous duty% vs. flow relationship ?
« Reply #27 on: February 01, 2010, 02:04:18 PM »
Is there any research data on this - as my personal assesment is very different and outlines the superiority of dry systems compared to wet systems based on the below:

1) Liquids do not compress, hence travel about the same speed from opening the injector (or solenoid) to the cyclinder
2) Gases compress, hence pulsating the nitrous solenoid does not completely cut and reopen the gas flow, rather just reduces the gas flow
3) Wet systems do not synchronize the injector pulses with valve opening

All this means to me the following:
a) Fuelpulses in wet systems do not synchronize with the valve opening, hence causing the fuelcharge being inconsistent between cylinder fills. Fuel droplets hitting the valves will vaporize and cause the fuel travel further away from valve. Therefore there will be big fuellind differences in wet systems.
b) Nitrous pulsation generates some pulses into the flow, but does not either cut the flow completely due to the gase compressibility. As gas is compressible and there is some flow resistance in the flowing system, therefore the cylinder fill of nitrous charge is always about the same.
c) Dry systems will provide optimum fuel charge for each cyclinder fill as the injectors operate to charge the cylinder with optimum fuel charge

I am a person who believes on documented research data so all ears now to hear views and comments... ?
« Last Edit: February 01, 2010, 02:06:07 PM by PetriK »

Offline Gasabusa1

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Re: Nitrous duty% vs. flow relationship ?
« Reply #28 on: February 01, 2010, 03:25:44 PM »
I'm also a big fan of documented evidence Petrik unfortunately you won't will find any 'real' data to answer your points above.I think Trevor Langfield will be the best guy to ask on the technicalities above but most answers will be 'theory' backed up with few measured results.My initial response would be that the nitrous solinoid is dealing with nitrous in a liquid state that changes into a gas when the soli opens.The fuel injection duration for an aspirated Busa is somewhere around 80% duration when measured by oscilloscope and is therefore spraying onto a closed inlet valve for quite a while.The early Busa is sequential upto a point but is effectively a group injection system at high rpm as the squential offset has little effect as the valve is shut whilst the fuel is being sprayed.
I'm a big fan of dry systems and especially ECU programmable units, I've worked with these dry systems using Motec for over 5 years.The controllability is great and gives you many options when configuring the way to add the nitrous.The guy who ran at Bonneville was on a dry system using Motec.
I finally drew the conclusion that the only real way of measuring scientifically the true effect of nitrous and its distribution was to have in cylinder pressure sensors.The UK Ford development centre has these for engine development,they measure a spread on petrol burning engines of upto 20% BETWEEN STROKES thats not cylinders but the same cylinder with a succession of firing strokes.So you can imagine what a shot of nitrous is doing in there and what the possible spread is.
Even if you had a soliniod that was fast enough to open in sync with the inlet valve the jet size prorata would be huge especially when trying to maintain in sync power at high rpm.
Trevs Revo(like turning on a tap) is probably the real answer but how far that is up the development trail is unknown,I think the HTP guys have run it though.
« Last Edit: February 01, 2010, 03:29:42 PM by Gasabusa1 »

Offline PetriK

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Re: Nitrous duty% vs. flow relationship ?
« Reply #29 on: February 01, 2010, 03:45:44 PM »

Bought the book - shall be in touch with him when have had to read first of his thinking...

Do you mean that this way of thinking comes from him ?

Offline Gasabusa1

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Re: Nitrous duty% vs. flow relationship ?
« Reply #30 on: February 01, 2010, 04:11:16 PM »

Bought the book - shall be in touch with him when have had to read first of his thinking...

Do you mean that this way of thinking comes from him ?


Trevs as nutty a bag full of spanners but he knows his stuff.

I think you have to take the commercial point of view into account the only people interested in making more than double or close to triple the base horsepower in a motor are largely motorcycle based.To do this you will need to develop the kits past whats currently available now,with except of the Revo theres not been much of a change in nitrous hardware technology in the past 20 or 30 years.The motorcycle nitrous business is probably 10% of nitrous sales.
Nearly 10 years ago I started spraying using dry systems on Busa's,the questions you ask above are very simialr to the ones I was asking back then so far the only answers I really have are theories.The in cylinder pressure measurements are the ones that will answer the bulk of the questions BUT they are £10K each over here.!!! :cry: :cry: :cry:

Offline PetriK

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Re: Nitrous duty% vs. flow relationship ?
« Reply #31 on: February 06, 2010, 10:21:26 AM »
We too have been trying to get kits for measuring in cylinder pressures, prices are still ok - but the replacement parts, maintanability and our special requirement lenght spark plugs (for very tight head to piston) have made this impossible excersise.

Read the book from "Wizard of Nos". If I put aside that its slightly outdated particularly from dry systems part and contants some marketing aspects , there is some quite interesting points though to mention some:
- The velocity of nitrous due to the pressure is very high compared to gasoline in the lines
- The wet system solenoid (pulsoid) opening rate that works against the pressure means that the solenoids must be matched for purpose
- Showerhead obviously is the distribution block recommended
- ...

Been also thinking about this alledged problem of pulsating nitrous not hitting the cylinders equally with fuel and would like to come up with a some themes for discussion:
- In my head the air/n20 mixture travels at velocity of 300-400fps under full power. Additionally the air/n20 mixture is spitted backwards at enginerpm/2 due to the closing and opening of the intake valve as per the illustration below.

All this means that as long as the nitrous is shot to the airstream above the injectors the pulsation of any nitrous as it happens upstream of the showerhead is reduced rather to a constant flow of the gas that gets a fairly good mixing due to the turbulence of the TPS plates...


Offline Gasabusa1

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Re: Nitrous duty% vs. flow relationship ?
« Reply #32 on: February 06, 2010, 01:47:47 PM »
I was first alerted to how the pulsing effected the engine when standing outside the dyno room whilst my buddy tested a single shot 220bhp of nitrous on 180bhp motor.The exhaust note could clearly be heard pulsing as the nitrous hit and got less as the progressive hit harder etc.This was with the nitrous injected into the bellmouths.We eventually went to 2 stages pulsed to remove the big pulse hits on the motor.That version was far more reliable than the single big hitter and the pulsing exhaust note far harder to determine.
I think you maybe correct with the nitrous being injected into the airbox smoothing out the hits to a certain extent but as I mentioned to you before the high 10000rpm power seemed to suffer on our setup,but give it a go it was only a few bikes we ran. :) :)
The ultimate way would be a pure nitrous motor with a positive pressurised airbox......but then you have a turbo anyway :D :D :D

Offline PetriK

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Re: Nitrous duty% vs. flow relationship ?
« Reply #33 on: February 06, 2010, 02:27:28 PM »
Was that pulsation on a wet system where the gas and fuel travels different speeds causing problems to run the engine. Gas flow is more steady and fuel flow goes more up and down...

I will do some desktop testing of this when I have time with a nitrous system on the desktop just to check this.

EDIT - just realized that I can generate a programmable feature that sets Fuelpulse increase: increase fuelpulse only when nitrous duty cycle is active / increase fuelpulse when nitrous windows active.

In practise this means that the user can choose if the additional fuel is delivered all the time or only when nitrous duty cycle is active and we can put an end to the discussion of nitrous pulsation with dry systems.

http://www.freepatentsonline.com/5269275.pdf
« Last Edit: February 07, 2010, 03:35:52 AM by PetriK »

Offline PetriK

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Re: Nitrous duty% vs. flow relationship ?
« Reply #34 on: February 07, 2010, 03:58:49 AM »
So now the latest not yet released desktop test version of ecueditor 2.1 (http://www.ecueditor.com) has a button which makes the ecu to emulate the wet kit fuelling. Ie. there is option to turn the additional fuel on only when the nitrous duty cycle is on (Wetkit type fuel pulsing, emulation on) and if someone wants to have constantly higher fuel delivery then the additional fuelling can be always on (Wetkit type fuel pulsing, emulation off).

In practise this means that when the Wetkit type fuel pulsing emulation is on, the additional fuel pulses are synchronized with nitrous solenoid pulses - if emulation is off then the additional fuelling is on all the time.



ps. The ramp up time and fuel delay time are features that are waiting to be implemented after the initial testing of core functionality.

« Last Edit: February 07, 2010, 04:29:59 AM by PetriK »

Offline Gasabusa1

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Re: Nitrous duty% vs. flow relationship ?
« Reply #35 on: February 07, 2010, 05:05:05 AM »
Was that pulsation on a wet system where the gas and fuel travels different speeds causing problems to run the engine. Gas flow is more steady and fuel flow goes more up and down...

I will do some desktop testing of this when I have time with a nitrous system on the desktop just to check this.

EDIT - just realized that I can generate a programmable feature that sets Fuelpulse increase: increase fuelpulse only when nitrous duty cycle is active / increase fuelpulse when nitrous windows active.

In practise this means that the user can choose if the additional fuel is delivered all the time or only when nitrous duty cycle is active and we can put an end to the discussion of nitrous pulsation with dry systems.

http://www.freepatentsonline.com/5269275.pdf

I really only ever worked on/developed dry systems, the audiable pulsing was on a dry system......either I'm missunderstanding you or vice versa,but if you pulse a nitrous soliniod there is no real way you can overcome the rise and fall in nitrous power with the rise and fall in nitrous density.The further away from the valve and the smaller the power increase I guess the better, but with big stuff I've found it impossible,like I say nitrous is full of theories and tends to fall short practical results.All I can tell you is that when you stand next to a bike thats getting a 200bhp dry hit you CAN  hear the gas pulses hitting,especially at 20%.
I guess that if you have a large airbox and feed in at the entry that kinda like a resistor capacitor effect you should be able to 'smooth the pulses' to a degree,like I said I've run up enough big horsepower nitrous bikes to know that when you get so far its best to change to turbo.Its a shame because the controller you have there and the ones you can configure in Motec are superb and far easier to set correctly than boost controllers, and the power hits where you tell it and doesn't have to rely on the turbo to spool to where you want it to be IMPO. :thumb: :thumb: :thumb:

Still give it a go I could well be wrong it'd be great to see a readily available 200bhp plus nitrous kit thats reliable. :thumb: 8) 8)

Offline PetriK

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Re: Nitrous duty% vs. flow relationship ?
« Reply #36 on: February 07, 2010, 07:14:41 AM »
We are on common ground here, very much.  This is also a very good conversation as it at least my brains to think how to overcome the pulsation issue. This pulsation I do see this as an issue for both dry and wetkits as power increase comes at each 10hz or what ever timer the controller is not set on. If duty is 20% then 2 tenths of a second there is 40% more power (depending on solenoid etc.). No doubt that this is audible. Now what we can do with dry kits like this is to be able to match the fuel to nitrous delivery pulsation, way better than with wet kits as with wet kits the fuel speed vs nitrous speed, i.e. line lenghts become an issue due to the different speeds the fuel and nitrous travel. No wonder why NX systems and WON have put so much effort into the nozzle design. I recall NX even patenting their nozzle.

With mixing the nitrous to intake air properly is so cruicial for proper rampup, as what happens in that particularly at lower RPM:s the total air volume in is lower.

Anyhow as I have never tuned a motorcycle with more than 80hp nitrous (and there only has been once a 150hp nitrous bike in the shop for dynoing) I would be very interested to know which kind of engines are we referring here to ? Particularly the RPM range and displacement is interesting. Please see the below table for reference why.








Offline sportbikeryder

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Re: Nitrous duty% vs. flow relationship ?
« Reply #37 on: February 07, 2010, 09:48:20 AM »
Is there any way to determine if the fuel adn nirtous pulses are in sync? Not sure how you would ever know if they were in phase or not.

also, I doubt that this would prevent any noticable difference in the aforementioned exhaust note pulsing (I personally have never noticed this) as the power pulses would still be there if you pulse the fuel as well as the nitrous. just woudln't be rich / lean / rich / lean (if the fuel and nitrous was times correctly).
Any day on a motorcycle like this that ends just needing parts and labor is a good day.
4.82, 158.67mph 1/8th mile 7.350, 200.32mph 1/4 mile Riding

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Offline PetriK

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Re: Nitrous duty% vs. flow relationship ?
« Reply #38 on: February 07, 2010, 10:06:50 AM »
Is there any way to determine if the fuel adn nirtous pulses are in sync? Not sure how you would ever know if they were in phase or not.

To me the fuel and nitrous are always out of sync as fuel travels different speed than nitrous. With dry system we can at least aim to have most fuelling done synchronized with valve opening. With wet kit we shoot the fuel and nitrous same time, but due to the different speeds (line pressure 750psi vs 43psi) the fuel arrives later than nitrous to the intake (exact time delay depending on solenoid distance to jet). With latest version of ee2.1 you can choose which method of fuelling you prefer.

What is discussed above (how I interpreted this), is that in both wet and dry systems with controllers the nitrous flow may be pulsated depending on system design and power levels. Thats because the solenoid duty is 10Hz (10 nitrous pulses/s) where as engine maybe running 10000rpm (5000 ignition pulses/s). This means that at 20% duty cycle (without solenoid and line delays) the nitrous will be on for 1000 ignition pulses and off for 4000 ignition pulses.




Offline Gixx1525R

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Re: Nitrous duty% vs. flow relationship ?
« Reply #39 on: February 10, 2010, 07:54:14 AM »
That is an issue that I figured out 10 years ago. I made a Hybrid Wet/Dry system that I have been using with great results. I have sprayed as much as a 200 shot Dry. The Nitrous and the Fuel both hit the intake tract at .300 to .450 of a second. If you want pics just let me know

Offline Gixx1525R

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Re: Nitrous duty% vs. flow relationship ?
« Reply #40 on: February 10, 2010, 06:46:07 PM »
 This was before the days of Billet Fuel rails,Bigger Injectors and switchable maps. The Fuel pressure regulator on the left is for the main fuel system. The one on the right is for the Nitrous.  When the Nitrous system is  activated it turns on the Nitrous fuel pump,once the WOT switch is actvated both Solenoids are open. Since the main fuel system and the Nitrous fuel system feed into the Fuel rail there is very little delay in the fuel delivery. The fuel is back filled to outlet side of the fuel solenoid from the fuel rail. When the Nitrous pump is running the fuel is filled to the inlet side of the solenoid. Once activated the fuel pressure bumps up by 10 psi through the injectors to 55psi (I have the main fuel system set at 45psi). This more of a blending of Wet/Dry since 2 fuel pumps are used but the Nitrous is added inside the Airbox. It may sound complex but it is actually pretty simple. On my 1363cc Busa (at that time) it made 200RWHP and I sprayed a 200 shot Dry.

Offline PetriK

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Re: Nitrous duty% vs. flow relationship ?
« Reply #41 on: February 10, 2010, 11:44:10 PM »

so increasing the frequency for lower duty cycles is the key ?


Offline Gasabusa1

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Re: Nitrous duty% vs. flow relationship ?
« Reply #42 on: February 11, 2010, 02:11:50 AM »
Forgive cos I is stupid,am I right in assuming you have 2 fuel systems inc 2 pumps and 2 regs feeding 1 fuel rail?I see something like this before only the guy simply uprated the pump and reg and put a regulated air supply on the back of the regulator to raise/increase the fueling. :thumb: :thumb:
Thats an amazing increase in power on stock injectors the best we managed at 75psi on stock injectors was around 300bhp,I guess we were doing something wrong :? :? :?
What sort of qtrs,terminals or top speeds did you run on this setup?

Offline Gixx1525R

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Re: Nitrous duty% vs. flow relationship ?
« Reply #43 on: February 12, 2010, 07:31:52 AM »
Forgive cos I is stupid,am I right in assuming you have 2 fuel systems inc 2 pumps and 2 regs feeding 1 fuel rail?I see something like this before only the guy simply uprated the pump and reg and put a regulated air supply on the back of the regulator to raise/increase the fueling. :thumb: :thumb:
Thats an amazing increase in power on stock injectors the best we managed at 75psi on stock injectors was around 300bhp,I guess we were doing something wrong :? :? :?
What sort of qtrs,terminals or top speeds did you run on this setup?

What Fuel pumps did you use? Yes I use 2 fuel  pumps

Offline Gasabusa1

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Re: Nitrous duty% vs. flow relationship ?
« Reply #44 on: February 15, 2010, 02:28:59 AM »
Bosche 044 :)

Offline Gixx1525R

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Re: Nitrous duty% vs. flow relationship ?
« Reply #45 on: February 15, 2010, 08:24:32 AM »
The Bosch 044 inline fuel pump provides 80 GPH of flow and operate at an amazing 72.5PSI. It is possible that you surpassed the capability of the stock injectors.
.
I use 2 T-Rex Fuel Pumps rated 50 GPH@70 PSI each

Also the stock petcock will limit the amount of fuel that the fuel pump can deliver. I run a Pingle Guzzler dual outlet petcock so there is no restriction.



Offline Gasabusa1

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Re: Nitrous duty% vs. flow relationship ?
« Reply #46 on: February 15, 2010, 02:30:40 PM »
I used the guzzlers too,the fuel system setup worked fine after on my 550bhp turbo setup albeit with bigger injectors :? :? :?

Offline PetriK

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Re: Nitrous duty% vs. flow relationship ?
« Reply #47 on: February 24, 2010, 10:38:18 AM »

What do you think of this way of calculating the target AFR based on nitrous shot - to me this makes sense based on what have seen on a dyno.

http://www.modularfords.com/forums/showthread.php?t=150757